Wire Sizing · Cable Loss · Code Check

Stop guessing.
Size the wire
right.

Calculate voltage drop, solve for minimum conductor size, or find the maximum run length — with an instant NEC 3%/5% verdict and the real energy cost of every volt you lose in the cable.

Three solvers in one — voltage drop, reverse wire sizing, and max-length mode.
AC & DC, 1Ø & 3Ø — from 12 V battery banks to 600 V feeders, copper or aluminum.
Pass / fail against NEC — 3% branch and 5% total recommendations, plus ampacity floor.
Cost of losses — see the watts burned in the wire and what they cost per year.
14–500
AWG → kcmil
12V–600V
DC · 1Ø · 3Ø
Cu / Al
Conductors
3% / 5%
NEC Check
Voltage Drop
Find Wire Size
Max Length
Advanced — units, power factor, parallel sets, energy cost
PASS
Voltage Drop
Percent Drop
Voltage at Load
Power Lost
Wire Resistance
Ampacity 75°C
0%3% branch5% total8%+
Toolbox

One job, eighteen tools

Voltage drop never travels alone. Size the conductor, check the ampacity, fill the conduit, price the copper, and verify the motor actually starts — one network of calculators.

01

Voltage Drop

Drop, %, end-of-run voltage and NEC verdict for any AC or DC circuit.

02

Wire Size Solver

Reverse-solve the minimum AWG or kcmil that meets your % limit and ampacity.

03

Max Wire Length

How far can this gauge go before the drop exceeds your budget?

04

DC Voltage Drop

Solar, RV, marine and battery wiring — 12, 24 and 48 volt systems.

05

12V Calculator

Automotive, RV and solar 12-volt runs where every tenth of a volt matters.

06

3-Phase Calculator

208, 480 and 600 V feeders with the √3 factor and power factor built in.

07

Multi-Segment Run

Panel → subpanel → load chains with cumulative drop per segment.

08

Ampacity

NEC Table 310.16 with ambient temperature and bundling derates.

09

Conduit Fill

40% rule for EMT with THHN conductor counts and minimum trade size.

10

AWG ⇄ mm²

Gauge converter with diameter, area and resistance for every size.

11

Energy Loss Cost

Price the watts your cable burns as heat, per year, at your kWh rate.

12

24V & 48V DC

Battery banks, telecom and off-grid systems at higher DC voltages.

13

Batch Calculator

Audit every circuit in a panel at once and export the verdicts to CSV.

14

Motor Starting Sag

Inrush at 6× running current — will it start, and what torque is left?

15

Voltage Unbalance

NEMA MG-1 unbalance percentage with the motor derating curve.

16

Split-Phase 120/240V

North American residential service, entered correctly — one leg, both legs, or a shared neutral.

17

Loss Simulator

Drag the sliders, watch the wire change color and the bulb dim — voltage drop you can feel.

18

Parallel Runs Sizer

400 A doesn't fit in one wire. Compare 2, 3 and 4 parallel sets by ampacity, drop and cost.

Methodology

The math under the hood

Resistance values come from NEC Chapter 9, Table 8 (DC resistance at 75 °C). AC results apply your power factor as an effective-impedance approximation; parallel sets divide the conductor resistance. Full formula reference →

Single-phase & DC
Vd = 2 × I × L × R / 1000
Three-phase (line-to-line)
Vd = √3 × I × L × R / 1000
Percentage drop
Vd% = ( Vd / Vsource ) × 100
Vd voltage drop (V) · I load current (A) · L one-way length (ft) · R conductor resistance (Ω/kft)
Code Check

NEC limits

3%

Branch circuits

Recommended maximum drop from panel to the farthest outlet — NEC 210.19(A), Informational Note No. 4.

5%

Feeder + branch combined

Recommended maximum total drop from service equipment to the final outlet — NEC 215.2(A), Informational Note No. 2.

  • These are informational notes, not enforceable code — but many jurisdictions and specs adopt them as hard limits.
  • Motors, sensitive electronics and long DC runs often need tighter budgets.
  • Always verify with your local code and the authority having jurisdiction. Read the full NEC reference →
FAQ

Quick answers

What is an acceptable voltage drop?

The NEC recommends keeping branch-circuit voltage drop under 3% and the combined feeder-plus-branch drop under 5%. For a 120 V circuit that means no more than 3.6 V lost in the branch wiring. Low-voltage DC systems (12/24/48 V) usually target 3% or less because every volt matters far more.

Why does the calculator double my wire length?

Current flows out to the load and back, so a single-phase or DC circuit has two conductors carrying current over your one-way distance. The factor of 2 in the formula accounts for that round trip; three-phase circuits use √3 instead.

Copper or aluminum — how big is the difference?

Aluminum has roughly 61% higher resistance than copper at the same size, so an aluminum conductor typically needs to be about two AWG sizes larger to match copper's voltage drop. Aluminum wins on price and weight for large feeders.

Does voltage drop actually cost money?

Yes — the lost voltage becomes heat in the wire. Power lost equals the drop times the current (P = Vd × I). A 4% drop on a heavily loaded circuit can quietly burn tens of dollars of electricity a year, which is why this calculator prices the loss for you.

Is voltage drop a safety issue?

The NEC treats it as a performance recommendation, not a safety requirement — but excessive drop causes motor overheating, dim lighting, nuisance tripping and shortened equipment life. Ampacity, by contrast, is a hard safety limit this tool also checks.

What resistance data does this tool use?

DC resistance values for uncoated copper and aluminum conductors from NEC Chapter 9, Table 8 at 75 °C, with ampacities from Table 310.16. AC power factor is applied as an effective-impedance approximation suitable for typical branch and feeder work.

Built & maintained by Murugan Vellaichamy · Every calculation verified against NEC Chapter 9 Table 8 & Table 310.16 published values · Informational reference — not engineering advice